This is an old tip. I'd forgotten about it. It still works:
Reviving Failing Drive
I recently managed to recover data from a failing hard disk using a rather unusual technique, which has come to be known as "the freezer trick".
The symptoms exhibited by my failing 80GB IBM DeskStar seemed quite odd when you think of hard disk failures. Usually failures are sudden and complete. However, in my case, a week ago I noticed strange pauses in operation (most obvious in iTunes playback, as my music was stored on that drive) that lasted up to 30 seconds at a time. I suspected maybe some background operation such as Spotlight had taken excessive CPU and/or disk time, but Activity Monitor didn't provide any clues. I then checked Console, and eventually I started seeing I/O errors referring to my IBM drive. At this point, I suspected a directory error and repaired the disk using Disk Utility. The intermittent access problems persisted but running Disk Utility actually turned up nothing wrong with the drive. Furthermore, SMART status always showed "Verified". I started backing up data from the drive.
Still, I had intermittent problems accessing the drive. Eventually, the disk would disappear and become unmounted. Disk Utility would actually not list the drive anymore. This also resulted in the Slave drive on the same bus disappearing at the same time. The only remedy was to restart, and it would operate normally for a while again. I then thought perhaps something was wrong with the Ultra ATA bus. So, I tested the IBM drive on the IDE/ATA bus by swapping it with the DVD-ROM drive on that bus. The slave disk worked fine, but the IBM drive still showed problems. I therefore suspected the IBM drive as having the problem.
At this point, following another failure, it would no longer spin up on restart. I left the drive overnight and figured it would be OK the next day. It wasn't. At this point the drive was inoperable, but I still needed to back up some of its data. Time for last resorts.
I remembered the recent posting of a tip on MacInTouch about whacking the drive with a wooden mallet or screwdriver handle. I tried this, and it didn't work. I suspected "sticktion" as the drive appeared to make noises, but wouldn't spin up. I then searched the Internet for ways to revive an IBM DeskStar (aka "DeathStar" on many forums). I soon came across mentions of "the freezer trick", which was actually also mentioned on MacInTouch as well. Several people reported limited success in reviving "stuck" disks (from IBM and others) by using this method.
Essentially, in "sticktion" cases, the mechanical parts seize up, and a couple of methods may work to free them again (if only temporarily). "The freezer trick" is to put the drive in a sealed ziploc bag or wrap it in plastic food wrap, and put that in your freezer for a couple of hours. (I also put that inside a plastic case so that it wouldn't stick to the freezer.) This causes the mechanical parts to contract, hopefully freeing whatever is stuck. To my astonishment, it actually worked! I was able to backup all of the remaining data from the drive. The key is to keep the drive spinning. Once it spun down or went to sleep, it would not spin up again. I re-froze the drive for an hour and it worked again on reconnection. Obviously, people should only try this method as a last resort, and only in "sticktion" cases.
Additionally, I remember from a very long time ago (maybe 15 years) I had ongoing sticktion problems with an external SCSI hard drive that could be remedied by placing it in front of a dehumidifier for a couple of hours.
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